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Oswal
investment casting a highly sophisticated state of art investment
casting plant with well experienced teachnical team, having
manufacturing capacity of 150 MT. per annum. At persent
we are 100% utilisingour plant for our submersible pumps
& motors parts like Impeller, Bowls, Diffusers upper
housing, lower housing and other parts. However we are interested
to suplly investment casting part for Domestic / International
markets as per customer specifications.
Application of investment castings:-
Unlimied field of application of investment casting
part due to it's technological value & design
factors.
1. Electric Motors & Pumps Industry
2. Refrigeration & Food Process Industry
3. Automobile Industry
4. Fire Fighting Equipment
5. General Engineering Industry
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Electric Motors & Pumps Industry
All kind of pumps spares like casting Impeller, bowls,
diffuser for horizontal & vertical pumps, submersible
pumps, self priming mini pumps & vaccum pumps. Also
motor spares like Front & rear bearing housing, air
cooling fans, upper housing ,lower housing for all types
of motors. Tilting segment for bearing.
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Refrigeration & Food Process Industry
Ice cream, dairy plant, food processing Machine parts,
clamp, furrle, 2 & 3 way valve Body for refrigeration
industry, all kins of ball valve, gste valve, solenoid valves
& all types of fitting like tee, elbow, and socket
& coupling.
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Automobile Industry
Precombuston chamber for tractors, matadors, tata
sumo, gear shifter for 4 wheelers vehicles, water pumpbody,
Timing belt pulleys, 2 wheelers spares.
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Fire Fighting Equipment
Coupler, clam, knurling bush, hydrant valve, sprinkler,
male female coupling, Nozzle etc. |
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General Engineering Industry
All types of gears, chainlink, Sewing machine parts,
electrical conductor parts and sparesfor textile, aero
space Orthopaedic and all general industries which requires
of high degree of as cast finish with complicated design.
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Sailent Feature:-
1. Components weigh from 10 grams to 35 kgs.
Can be easily cast without any practical difficulty by this
process.
2. High accuracy of complex shape and design with obsolete
reproduction of fine holes, slots can be cast by his process.
3. By this process products which is essentialy a near net
shape where in machine is totaly eliminated or reduced to
aminimum is possible.
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Material used for Investment Casting:-
All types of ferrous- carbon steel, stainless steel,
steel alloy and aluminium / copper based alloys in accordance
to the ASTM / ISI srandered.
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Manufacturing Process:-
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 Die
Making:-
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Investment casting dies are specially
madefrom aluminium / Hard Die steel - with a single or multi
cavity to produce wax replicas of the required Components.
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Wax
Replicas:- |
Wax replicas are made by this process by injectingthe molten
wax in to the single / multi cavity dies.
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Pattern Tree:- |
The individual wax replicas or assembled to form a single
mould looks like a patent tree / cluster.
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Shell
Making:-
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The pattern tree / cluster is dipped repeatedly i liquid
binder or ceramic power for several times with time intervals
for curing to form a shall mould with thickness from 5 to
12 mm depending upon the shape & size of the components
being produced.
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De Waxing of Shells:-
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By this process the wax is melted out from shells,
leaving a hollow ceramic shells.
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Shall
Baking:- .
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Before casting the hollow shells are well backed in shell
baking furnace so as to with stand high temperature / pressure
during casting process
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Casting:-
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The molten metal from induction furnace is poured in to
the shells to make casting in the form of tree / cluster
with several number of similar components together.
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Knock-out /
Cutting / Finishing:- |
Casted shells are
then knocking out with pneumatic hammers & cutting the
individual components by cut-off machine then final finishing
by air grinding / shot blasting process to get final "AS
CAST". |
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List of plant
& Machineries:- |
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OSWAL INVESTMENT CASTING
List of Principal plant & Machineries
OSWAL INVESTMENT CASTING
Laboratory Facilities & Quality Assurance / Control
Testing Equipments & Instruments (Proposed)
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